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Heavy Copper PCBs

Technical Specifications and Manufacturing Process

PCB Image

Product Features

High Precision Manufacturing

Advanced equipment ensures precise production

Strict Quality Control

100% electrical testing and visual inspection

Fast Turnaround

Quick delivery times for prototypes and mass production

Competitive Pricing

Cost-effective solutions without compromising quality

Quality Assurance

ISO Certified

ISO 9001:2015 & IATF 16949

UL Listed

UL 796 & UL 94V-0 Certified

100% Tested

Flying probe and AOI testing

12 Month Warranty

Comprehensive warranty coverage

Heavy Copper PCBs

Heavy Copper PCBs feature copper thickness exceeding 3oz (105μm), enabling high current carrying capacity and thermal management. These boards are ideal for power electronics, automotive systems, and industrial applications requiring reliable high-current operation.

Quick Specifications

Layer Count
1-20 Layers
Material
FR-4 High Tg, Metal Core
Board Thickness
1.0mm - 6.0mm
Copper Weight
3-20oz
Min Line/Space
6mil/6mil
Min Hole Size
0.3mm

Technical Specifications

9 Parameters
Parameter Specification
Copper Weight
Technical requirement
3-20oz (105-700μm)
Standard compliance
Layer Count
Technical requirement
1-20 Layers
Standard compliance
Material Type
Technical requirement
FR-4 High Tg, Metal Core
Standard compliance
Board Thickness
Technical requirement
1.0mm - 6.0mm
Standard compliance
Min Line/Space
Technical requirement
6mil/6mil
Standard compliance
Current Capacity
Technical requirement
Up to 400A
Standard compliance
Thermal Conductivity
Technical requirement
1-4 W/mK
Standard compliance
Surface Finish
Technical requirement
HASL, ENIG
Standard compliance
Copper Plating
Technical requirement
Electroplated Heavy Copper
Standard compliance

Manufacturing Process

7 Steps
1
Base Material Prep
Step 1

Thick substrate preparation

Initial Stage
Quality Controlled
2
Copper Deposition
Step 2

Electroplating to target thickness

Intermediate Stage
Quality Controlled
3
Patterning
Step 3

Thick copper photoimaging

Intermediate Stage
Quality Controlled
4
Etching
Step 4

Extended etch time process

Intermediate Stage
Quality Controlled
5
Drilling
Step 5

Large hole drilling

Intermediate Stage
Quality Controlled
6
Surface Finish
Step 6

Intermediate Stage
Quality Controlled
7
Testing
Step 7

Current load testing

Final Stage
Quality Controlled

Typical Applications

6 Industries
Electric Vehicles
Industry Proven
Power Supplies
Industry Proven
Industrial Motor Drives
Industry Proven
Battery Management
Industry Proven
Solar Inverters
Industry Proven
Power Converters
Industry Proven

Ready to Get Started?

Contact our engineering team for a custom quote or explore our full range of PCB products.

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